Skip Navigation
Menu

Thermal and Non-Thermal Processing of Foods (16:400:609)

Credit: 3
Prerequisite: Prerequisite: 16:400:507 at Rutgers or equivalent courses in food engineering (see instructor) Some knowledge of computer programming (BASIC, Excel, Fortran, MATLAB, C++, etc.)

Time & Place: For lectures: Once a week, 2 h 40 min. For laboratory exercises: in pilot plant, as needed.

Instructor:

Mukund V. Karwe, Ph. D.
mkarwe@sebs.rutgers.edu
63 Dudley RD, Room 221B
(848) 932-5513, (848) 932-5083
(732) 932-6776

(Revised Month day, Year)

Course Description and Outline

This course would cover selected topics in thermal and non-thermal processing of food. It is intended for graduate students at advanced level (2nd or 3rd year). The course would cover traditional processes such as retorting, extrusion, as well as new and emerging technologies of food processing such as high hydrostatic pressure processing and pulse electric field processing. The emphasis in this course will be on the mathematical models that describe these processes and the impact of processing on food quality and safety. Some discussion of processing equipment will also be included. The course would offer an opportunity to graduate students in food science, chemical, and mechanical engineering to learn about traditional thermal processes as well as new non-thermal processes in a rigorous manner.

Rationale

Most of the foods that are consumed by people are processed in one way or the other. Foods are processed to make them safe (microbiologically), to develop flavor, color, texture, to make them easy for digestion, and to make them convenient for eating and handling. Foods can be preserved by addition or removal of heat. Traditionally, foods have been processed thermally in a variety of ways such as steam retorting, pasteurization, baking, and frying. However, traditional thermal processing methods, which are aimed mainly at eliminating the harmful bacteria by heat, have some disadvantages that include loss of color, flavor, freshness, and some nutritional aspects. New ways of processing food in non-thermal ways offer a way to eliminate some of these disadvantages and ensure food safety.

The material in this course would be based on fundamental engineering principles such as heat and mass transfer, fluid mechanics, and reaction kinetics, which are covered in other courses offered through our department as well as in chemical and mechanical engineering. We will focus on application of these fundamental principles to specific thermal and non-thermal processes for food materials, is not covered in any other course in our department or other departments in our university. At the end of this course, it is expected that the students will develop a good perspective for when thermal processing is suitable and when non-thermal processing is suitable for a given food product. They will also learn how to apply these methods in a quantitative manner.

Topics covered will include both thermal and non-thermal processing of food. Emphasis will be on mathematical description of the processes. Although several processes will be broadly covered, a few processes will be selected for in-depth analysis and discussion.

Textbook:

None

Suggested reference books:

  1. "Introduction to Food Engineering," 4th Edition, R.P. Singh and D.R. Heldman, Academic Press, NY, 2009.
  2. "Food Processing Technology: Principles and Practice," P.J. Fellows, CRC Press, Boca Raton, FL, 2000.
  3. "Food Extrusion," Vol. I and II. J.M. Harper, CRC Press Boca Raton FL, 1980.
  4. "Food Extrusion Science and Technology," J. L. Kokini, C.T. Ho, M.V. Karwe (Eds.), Marcel Dekker, New York, 1992.
  5. "Trends in Food Engineering," J.E. Lozano, C. Anon, E. Parada-Arias, and G.V. Barbosa-Canovas, Food Preservation Technology Series, Technomic Publications, Lancaster, PA, 2000.
  6. "Non-Thermal Preservation of Foods," G.V. Barbosa-Canovas, U.R. Pothakumary, E. Palou, B.G. Swanson, Marcel Dekker, New York, 1998.
  7. "Preservation of Food with Pulsed Electric Field," G.V. Barbosa-Canovas, M.M.Gongora-Nieto, U.R. Pothakumary, and B.G. Swanson, Academic Press, San Diego, CA, 1999.
  8. "Ultra high pressure treatment of foods," Marc Hendrickx and Dietrich Knorr (Editors), 2003.
  9. "Emerging Technologies for Food Processing," Da-Wen Sun (Ed.) Elsevier Academic Press, U.K., 2005.
  10. "Thermal Processing of Packaged Food," D. Holdsworth and R. Simpson, Springer, New York, 2008.
Traditional Thermal Processing

Blanching

Pasteurization

Heat Sterilization/Canning/Retorting

UHT

Review of retorts and related equipment

21 CFR 113

A quick review of basic equations, general method, formula method

RETORT LAB (if possible)

Calculations based on actual data set from retort

Calculation of mass average lethality

RTD and calculations for flow problems

Quality issues

Baking and Roasting

Process basics, simple and complicated models

Various methods of baking

Quality issues

Ohmic Heating, Microwave Heating

Process description and mathematical models

Quality issues

MICROWAVE LAB

Frying

Process basics, simple and complicated models

Various methods of frying

Quality issues

Extrusion

Extrusion presentation

W&P or some other video

Basic governing equations

Solution to equations, simple and complicated models

Extruder and die characteristics

RTD and calculation of lethality in extrusion process

Quality issues

EXTRUSION LAB (RU Food Science Pilot Plant)

High Hydrostatic Pressure Processing

Process basics,

Equipment issues

Process calculation model

Solved example

Quality issues

HPP LAB (RU Food Science Pilot Plant)

Pulsed Electric Field Processing

Equipment description

Process modeling

Quality issues

Self-study or Student Taught Topics, time permitting

UV Processing

Ozone Processing

Power Ultrasound Processing

Plasma Processing

Grading

(subject to change)

Students are expected to learn a significant amount of factual information on their own by reading. Unfortunately, no "one source" covers all or contains all of the factual information required by this course. The following resources may be beneficial:

  1. Food Microbiology: Fundamentals and Frontiers, Fourth edition, edited by Doyle and Buchanan. ISBN-13: 978-1555816261.
  2. Food Microbiology: An Introduction, 2017, [Forth edition], edited by Matthews, Kniel and Montville. ISBN 9781555819385, ebook: 9781555819392
  3. Reference material is copied and distributed to the class where allowed by copyright law
Course Lectures:

Course materials will be posted on sakai or canvas at the lecturers discretion.

Assignments:
25%
Laboratory reports
25%
Written examination
25%
Final paper and presentation
25%

Academic Integrity

All students are expected to abide by the academic standards of Rutgers University. All graduate students have a responsibility to understand and to uphold the standards of the academic community. It is the responsibility of every student to understand these standards thoroughly and to act in accordance with them. Students are referred to the publication “Academic Integrity: Issues for Graduate Students.” which is available from the Graduate School Office in New Brunswick. It is also available online.